Chengdu Yingchuang Purification Engineering Co., Ltd
Chengdu Yingchuang Purification Engineering Co., Ltd
Single-Tower Oxidation-Regeneration and Dual-Tower Oxidation-Regeneration, allowing optimal selection based on specific project requirements. It is widely applied across natural gas, petrochemical, and biogas upgrading industries.
Principle

Working Principle of Liquid Redox

Liquid Redox process is that converts hydrogen sulfide (H₂S) into elemental sulfur in the liquid phase based on the chelated iron solutions, with simultaneous sulfur recovery. During the oxidation of H₂S to elemental sulfur, ferric ions (Fe³⁺) in the catalyst are reduced to ferrous ions (Fe²⁺). The ferrous ions are then regenerated back to ferric ions (Fe³⁺) by air, enabling continuous cyclic reuse. Elemental sulfur produced in the reaction is separated and recovered using a plate-and-frame filter press.

Reaction Mechanism & Process Flow

1. Absorption & Oxidation

H₂S in the gas is absorbed into the chelated iron solution and oxidized to elemental sulfur by ferric ions:

H₂S+2Fe3+→S↓+2Fe2++2H+

2. Regeneration of Catalyst

Ferrous ions are oxidized back to ferric ions by air (oxygen), realizing catalyst regeneration:

4Fe2++O₂+2H₂O→4Fe3++4OH−

3. Overall Reaction

2H₂S+O₂→2S↓+2H₂O


Features

Technical Features of Liquid Redox

  • Easy Separation:

    The produced sulfur particles are large and with clear solid-liquid separation, resulting in high separation efficiency and low solution loss.


  • No Exhaust Emissions:

    The regeneration system off-gas contains only air, with no H2S or other pollutant emissions.

  • High Sulfur Capacity:

    The working sulfur capacity can reach above 0.3%, while that of conventional catalyst is typically less than 0.1%.



  • Zero Liquid Discharge:

    No waste liquid or other by-products are generated during operation except elemental sulfur.


  • Stable Foam Performance:

    High-quality sulfur foam with high sulfur loading, no light/empty foam issues.



Applications

Applications of Liquid Redox

  • H₂S removal of natural gas




  • H₂S removal of associated gas



  • Acid gas tail gas treatment and sulfur recovery



  • Refinery gas H₂S removal

  • Biogas H₂S removal



  • Syngas H₂S removal


Applications of Liquid Redox

FAQs of Liquid Redox

  • Q

    What after-sales support can you provide?

    A

    We provide one-stop after-sales service, including on-site installation guidance, operation training, remote guidance for troubleshooting, on-site support when necessary, and guarantee for catalyst supply.


  • Q

    What is the core principle ?

    A

    It adopts the Liquid Redox method. Chelated iron act as catalysts: H₂S is oxidized to elemental sulfur (S) in alkaline absorption solution.


  • Q

    Which gases can be treated by this process?

    A

    It is widely compatible with natural gas, biogas, petroleum gas, syngas and acid tail gas.


  • Q

    What is the H₂S removal precision?

    A

    The outlet H₂S can be stably controlled below 10ppm, and even below 5mg/Nm³ with high-quality processes, meeting ultra-low emission requirements.


  • Q

    Can the existing HPF/ADA unit be transformed into Liquid Redox?

    A

    Yes, and the transformation is convenient. There is no need to rebuild the tower; only the spray, regeneration and sulfur recovery systems need to be optimized. The transformation cycle is short, the investment is low, and the shutdown time is minimized.


  • Q

    What material is suitable for the equipment?

    A

    Absorption/regeneration towers can use carbon steel + anti-corrosion lining or 304/316 stainless steel; pipelines, pumps and tanks need internal anti-corrosion for carbon steel to avoid local corrosion.


  • Q

    What are the main operating costs?

    A

    The main operating costs include catalyst consumption (core cost), alkali consumption, power consumption (solution circulating pump, regeneration fan), and waste water treatment.


Contact our experts today for one-stop H2S removal EPC services
We use cookies to offer you a better browsing experience, analyze site traffic and personalize content. Part of the tracking is necessary to ensure SEO effectiveness,
By using this site, you agree to our use of cookies. Visit our cookie policy to learn more.
Reject Accept